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Control equipment

ControlPro Connect

The ControlPro Connect is an advanced web portal of Plymovent that gives you the power to monitor, manage and control multiple filters in your facility at a glance.

Features
  • Gain operational efficiency
  • Get actionable insights
  • Maximize uptime of your filters

Maximize uptime and operational efficiency with the ControlPro Connect

The dashboard of the ControlPro Connect provides an overview at a glance of the main functions and status of your filters. Via the user interface you can easily upload a map of your factory and insert your filter installations. The system then shows all relevant information of the filters and fans e.g. showing filter pressure, energy consumption, dustbin level, alerts and warnings.

You can optimize your filter parameter settings online for individual filters or for all filters at once. Alerts are delivered directly via email. And, if you want, the Plymovent ControlPro Connect has the option to give access to online support and intervention by trained dedicated Plymovent service representatives.

Recommended for

Features

  • Real-time status for all your filters
  • Detailed analysis of your equipment performance
  • Detect trends and deviations
  • Allows for preventive maintenance planning
  • Supports efficient service and maintenance operations

Update parameter settings

You can easily update working hours of the filter to suit different shift patterns of your welders. Or activate an additional filter cleaning cycle. Un-scheduling filter activity during national holidays can save you energy and costs.

Preventive maintenance

The ControlPro Connect shows the status for all your filters in real-time. The filter statistics show e.g. if a filter needs to be replaced soon, enabling you to plan the maintenance and prevent unscheduled downtime.

Warnings

ControlPro Connect gives real-time warnings and alerts for the filters. You will receive an e-mail push message when this appears with a description of the recommended action.

Data and insights

Historical data of your filter performance is stored for easy analysis. Reports about the efficiency performance of your installation are available in graphic or tabulated form.

With the stored data you will get accurate insights in trend lines and deviations. Data driven decisions can be made to optimize your filter operation. By monitoring the easily accessible data from your installation, planned maintenance can be organized better to keep down the costs and maximize uptime. In combination with a service and support agreement you can benefit from your high performance Plymovent filter installation(s) at all times.

With the Plymovent ControlPro Connect expectations will be exceeded. Not only today but also in the future!

ControlPro vs ControlPro Connect

ControlPro is an intelligent platform that controls a filter system MDB PRO or SCS PRO and the connected extraction fan. When you have multiple MDB PRO or SCS PRO filter systems in your facility, it can be worthwhile to get ControlPro Connect access as well. ControlPro Connect can tie all these separate filter systems together in one online portal. From a PC, tablet or smartphone your installation can be monitored in real-time giving you the ability to see if your filter is running smoothly and if any remedial actions are needed.

Online support subscriptions

A Plymovent ControlPro Connect in combination with a service and support agreement lets you benefit from your high-performance filter installations at all times. Via ControlPro Connect you have the option to give access to dedicated and trained Plymovent service representatives for online support and intervention.

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For all you need to know about the ControlPro, you can visit this platform.

 

 

 

 

 

 

 

 

 

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ControlPro/Panel

Physical dimensions and properties
Material (housing)
sheet metal
Dimensions
400 x 400 x 210 mm (15.7 x 15.7 x 8.3 in.)
incl. switches and cable glands
435 x 425 x 240 mm (17.1 x 16.7 x 9.4 in.)
Weight (net)
11 kg (24 lbs.)
Protection class
IP 65
Inputs
8x
digital input (10 mA wetting current)
3x
analogue input (4-20 mA)
Outputs
2x
relay output (max. 30 VDC, 2,5 A)
2x
output “low-side switch” (24 VDC, 2,5 A)
1x
output “low-side switch” (24 VDC, 250 mA)
4x
output “low-side switch” (24 VDC, 30 mA)
1x
analogue output (4-20 mA)
Internal connectors
2x
CAN + power (ControlPro/HMI & Control/ SlaveBoard)
1x
RS-485 (Modbus) to frequency inverter (19200,8N1)
1x
USB 2.0 (host only, USB A receptacle)
1x
ethernet (for service purposes)
1x
RS-232 (for service purposes)
Internal pressure sensors
2x
integrated pressure sensor Working range 0-4000 Pa (0-16 in. WG)
Electrical data
Input voltage
100-240 VAC, 50-60Hz
Internal operating voltage
24 VDC
Power consumption
max. 60W
Ambient conditions
Operating temperature pressure sensors
internal
min.
0°C (32°F)
nom.
+20°C (68°F)
max.
+50°C (122°F)
Operating temperature pressure sensors
external:
min.
-20°C (-4°F)
nom.
+20°C (68°F)
max.
+50°C (122°F)
Max. relative humidity
80%
Outdoor use allowed
Outdoor use allowed yes
Storage conditions
-20-50°C (-4-122°F)
relative humidity max. 80%

ControlPro/HMI

Physical dimensions and properties
Material (housing)
PC/ABS
flammability standard
UL94 V-0
Dimensions
255 x 165 x 125 mm (10.0 x 6.5 x 4.9 in.)
Weight (net)
900 g (2 lbs.)
Display:
size
7 inch
type
resistive touch screen
brightness
300 cd/m²
colour
262K
resolution
800 x 480 pixels
Available languages
Available languages
External connectors
1x
CAN + power (connection to Panel) [M12-5p shielded connector]
1x
USB 2.0 (host only) [USB A receptacle, with dust cap]
1x
ethernet 10/100 Mbit/s [RJ45, shielded, with dust cap]
Electrical data
Operating voltage
24 VDC (+/- 15%)
Power consumption:
display off: nom. 4W
display on: max. 5W
Ambient conditions
Operating temperature:
min.
0°C (32°F)
nom.
+20°C (68°F)
max.
+50°C (122°F)
Outdoor use allowed
no
Storage conditions
0-50°C (32-122°F)
relative humidity max. 80%

General

Where used
MDB PRO
central filter system
SCS PRO
central filter system
Product combinations
SIF (Outdoor)
extraction fan
FRAME SIF
fan mounting frame
Fan control equipment:
VFD/Panel (preference)
frequency inverter
VFD / other type
frequency inverter (third party)
star-delta switch
fan start/stop
Fire safety solutions:
ShieldControl
fire detection panel
Sliding valves
pneumatic shut-off sliding dampers
3/2 solenoid valve
release valve
Options and accessories
Panel to HMI cable 60 m
instead of standard 15 / 30 m
ControPro Connect
advanced web portal
i-Connect (+ Extension)
module to connect ControlPro to the web portal of Plymovent
LightTower
PT-1000 or PT-2500
external pressure transmitter
Dustbin level indicator
switch or sensor (future development)
Scope of supply
ControlPro forms an integral part of the filter systems MDB PRO and SCS PRO
ControlPro/Panel
Panel (control panel) | Double-bit key | Mounting bracket (4), incl. mounting material | Pneumatic hoses (for filter & fan pressure), incl. mounting material | Installation manual | Electrical diagram | UL compliance sticker
ControlPro/HMI
HMI, incl. bracket and locking screw | Ethernet field connector (IP 67)
Connection cables:
Panel
HMI cable*), incl. heat shrinking tubes
Panel
SlaveBoard cable, incl. cable gland, termination plug and heat shrinking tubes
*) MDB-4 PRO to MDB-24 PRO: 15 m (49 ft.) | > MDB-24 PRO: 30 m (98 ft.) (option: Panel to HMI cable 60 m / 197 ft.)
Control/SlaveBoard (Integrated on MDB)
Installation distances
Filter system to Panel
max. 10 m (32.8 ft.)
Panel to HMI
max. 60 m (197 ft.)
Order information
ControlPro forms an integral part of the filter systems MDB PRO and SCS PRO

Features & Benefits ControlPro

Simple
Simple installation, configuration and operation
Fully automatic operation (due to weektimer and automatic progressive filter cleaning)
Intuitive settings menu
Insight
... in what the system is doing now
... in what the system is doing next
... in the overall system performance
Connected
Online support
Centralized control for multiple systems
Control from any mobile device
HMI with intuitive touch screen
Clear and easy accessible menu structure
Frequency inverter VFD/Panel

i-Connect

Physical dimensions and properties
Material (housing)
ABS
Dimensions
264 x 216 x 149 mm (10.4 x 8.5 x 6 in.)
Weight (net)
1,9 kg (4¼ lbs)
Protection class
IP 54
Colour
RAL 7024
Connections
7x
RJ45 LAN (Ethernet connection to ControlPro systems, or an i-Connect Extension)
1x
RJ45 WAN (Ethernet connection to local network with internet access)
1x
Power inlet IEC C14 (matches with power cable connector IEC C13)
Electrical data
Input voltage
100-240 VAC, 50-60Hz
Internal operating voltage
24 VDC
Power consumption
max. 35W
Ambient conditions
Operating temperature:
min.
-20°C (-4°F)
max.
+50°C (122°F)
Relative humidity
20 to 90% (non condensing)
Suitable for outdoor use
no
Product combinations
The i-Connect is dedicated for use with central filter systems of Plymovent that are supplied with ControlPro control equipment.
Options and accessoires
i-Connect extension
Extension module that allows for connection of 6 additional ControlPro systems (total 13)
Scope of supply
1x
i-Connect or i-Connect extension
1x
Mains cord with plug type E/F (CEE 7/7)
1x
Mains cord with plug type B (NEMA 5-15)
Order information
Article nr. i-Connect
0000302043
Article nr. i-Connect extension
0000302050
Number of packages
1
Harmonized tariff code
84213925
Country of origin
the Netherlands

Features & Benefits i-Connect

Simple
Simple installation, configuration and operation
Just one connection to local network required
Connect with all ControlPro filter systems
Secured
The i-Connect creates a secure tunnel with the server of Plymovent via a wired or mobile internet connection
MQTTs (Message Queuing Telemetry Transport secured)
SSL tunnel (2048 bits) for second encryption
Regular security check by a third party security auditor
Connected
Connection module between ControlPro systems and the cloud portal service of Plymovent: ControlPro Connect.
Control and supervise all connected filter systems centrally from every location in the world
ControlPro Online Help
en

ControlPro Online Help

Manual
en

ControlPro Product Data Sheet EN

Product data sheet
en

ControlPro Connect Brochure EN

Brochure
en

i-Connect Product Data Sheet EN

Product data sheet
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The ControlPro Connect is in accordance with the following directives:

  • Directive 2011/65/EC (RoHS)
  • EMC 2014/30 EU
  • LVD 2014/35 EU
  • EN 61000-6-2
  • EN 61000-6-4
  • IEC 60204-1
  • IEC 61131-2
  • IEC 61439-1

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